What Are the Benefits of Using Seamless Apparel Technology?

1. What is seamless apparel technology?

The process of making the seamless garment requires the use of state-of-the-art circular knitting machines, mainly made in Italy, that complete the entire garment according to pre-programmed computer commands that allow for different stitching patterns. The product is a finished or semi-finished garment without side seams.

Seamless garment technology has transformed the entire production process around the world, helping apparel companies respond to trends faster because garments don't have to be cut and sewn. Seamless garment technology can directly produce finished products, reducing the traditional production process. This saves up to 40% in production costs compared to conventional knitting. The biggest challenge is educating consumers about the range of benefits that seamless garments have to offer.

2. The benefits of seamless clothing technology

Comfort: Wearers love seamless garments because they are forgiving, unrestrictive and non-binding. There are no seams for increased comfort as the body moves. With the ever-increasing consumer demand for more comfortable and better-looking clothing. Seams wrinkle easily and tabs rub against skin. Seamless Garment Technology features a knit in the fit that eliminates bulky elastic and provides increased comfort. The main seamless products are underwear, outerwear, sportswear, shapewear and swimwear, all of which are highly elastic, fine to very fine fabrics, made of microfiber, requiring strong extensibility and softness; therefore the comfort is increased.

Quality and Durability: In addition to providing consumers with greater comfort and a better fit by eliminating seams, this innovative seamless apparel technology creates the entire garment with minimal intervention in the cutting and sewing process , resulting in significant cost and time savings, increased productivity, quick response and just-in-time production.

Seamless garments have no waistband failures, no waistband or side seam failures, and are more durable due to the high percentage of man-made fibers such as nylon. A wide range of techniques of selective joining and disengagement can be judiciously employed to produce ready-to-use custom garments, reducing fabric waste.

With traditional production methods, fabric is the starting point for most garments. The fabric is dyed, the pattern is cut, and the pieces are sewn together. If printing or embroidery is part of the design, these are additional steps that occur later in the production process. But with seamless production, there is no fabric. A single machine can make the entire product in minutes; the machine automatically weaves parts like waistbands and hems. The seamless apparel technology takes 30% to 40% less time to make than cut-and-sew versions, minimizing traditional labor-intensive cut-and-sew steps.